Shamrock engineered a custom Automated Leak Testing Machine designed to test two-part halves simultaneously. The system was built with precision and flexibility in mind, incorporating over 40 sealing surfaces, utilizing both standard and custom seals ensuring integrity in every test. This solution significantly improved throughput and eliminated variability in the customer’s leak testing process. It also laid the foundation for long-term process monitoring and easier troubleshooting through built-in connectivity and traceability tools.

Below are some of the key features and technology used:

• High-precision leak testing for improved quality control
• Simultaneous testing of two part halves
• 40 sealing surfaces with custom and off-the-shelf seals
• Integrated barcode scanning for part traceability
• Automated data logging for compliance and analysis
• Remote access for real-time diagnostics and support
• Dual-mode operation: automated or manual
• UL 508A-rated control panels for industrial compliance

We engineered and built a fully automated Assembly and Test Machine that integrates robotics, advanced vision, leak testing, and precision part handling, all while achieving a sub 8 second cycle time. This turnkey solution eliminated manual operations, reduced defects, and met the customer’s demanding cycle time of under 8 seconds per part. With built in flexibility, precision labeling, and automated material handling, the machine delivered a significant boost in efficiency, consistency, and process traceability.

Below are some of the key features and technology used:

• IAI Gantry Robot for accurate pick-and-place
• Epson SCARA Robot for fast part loading
• Keyence Vision & Inspection Sensors for real-time part verification
• Keyence GT Probes for precision dimensional measurement
• Leak Test System to confirm part integrity and sealing
• Custom-Built Label Dispenser with ±0.010″ accuracy
• HyperCyl Air-over-Oil Press for reliable part stacking and pressing
• Automated Material Handling including dunnage stacking and part flow
• UL 508A-rated Control Panels and remote diagnostic capability
• Full data logging and barcode-based part tracking

We provided a machine to feed and cut six sizes of chain to a preprogrammed length. The system featured servo motors to drive the chains from spools and into the hydraulic presses. The operator could either scan a work order or select the model from the HMI to set the desired length and quantity. Perimeter guarding along with safety curtains ensured operator safety. This system significantly increased throughput and assurance that each chain produced was of the correct length.

We provided a machine with a lot of operations designed into a very small package. The system consisted of a custom test-tube feeder, pad printer, powder feeder with precise volume and weight check via a precision scale and then a robotic transfer system to place the finished product into a grid pattern on a pallet. The system was able to process large volumes of test tube assemblies with no operator involvement.